Clean and Polish a Bike's Derailleur

  • Difficulty
    Hard

Whether you're a seasoned cyclist or just starting out, maintaining your bike's derailleur is essential for smooth and efficient gear shifting. Over time, dirt, grime, and rust can accumulate, affecting performance. Follow this step-by-step guide to restore your bike's derailleur to its optimal condition using Dremel tools.

You need

Video instructions

Step110

Remove the wheel and undo the derailleur cable

Remove the wheel, snap off the cable end cap and unthread the cable.

Begin by changing the gears to the smallest sprocket (or highest gear). Flip open the wheel’s quick-release system and remove the wheel. Use appropriate tools to loosen the cable crimper bolt and cut off the cable end cap. Unthread the cable from the rear mech to prepare for removal.

Step210

Unthread the chain and remove the derailleur

Before removing the derailleur, first unthread the bike’s chain.

Before removing the derailleur, carefully unthread the bike’s chain from it. Unscrew the upper pulley bolt to detach the chain. Once free, unscrew the main bolt of the rear mech hanger and remove the derailleur, supporting it to prevent damage.

Step310

Disassemble the derailleur

When disassembling, keep all derailleur components neatly organised.

Organize and unscrew the different parts of the derailleur, starting with the pulleys. Use the appropriate tools, such as Allen keys and Phillips screwdrivers, and keep all components neatly organized to facilitate reassembly later.

Step410

Clean and degrease the derailleur parts

Clean dirt and grease off the individual derailleur parts.

Scrape off dirt and grease from the derailleur parts using a slotted screwdriver. Soak the parts in a container filled with degreaser, then scrub each one using a small brush. Rinse with clean water and dry thoroughly to prepare for derusting.

Step510

De-rust your derailleur parts

With Dremel, removing rust from your rear derailleur components is easy.

Secure the Dremel Multi-Vise to your work surface and attach the Multi-Tool. Insert and tighten the Brass Brush (535 or 537) and run each part against the spinning brush to remove rust. Use Brass Brush 537 for hard-to-reach spots.

Step610

Polish the derailleur parts

Give each derailleur part a little sheen with Dremel’s polishing accessories.

Attach the Mandrel (401) to the Rotary Tool and screw on the Polishing Point 422 or Polishing Wheel 414. Apply Polishing Compound (421) to the accessory and polish each part thoroughly to restore its shine.

Step710

Put the derailleur back together

Put the derailleur back together again, working in reverse order and paying close attention to the pulley wheels.

Grease the pulley wheels with ball bearing grease, then carefully reassemble all parts in reverse order. Pay close attention to the pulley wheels' placement and ensure correct alignment.

Step810

Install the derailleur

Slide the derailleur back on its hanger, align it and tighten the bolts.

Check the mech hanger for damage before sliding the derailleur back onto it. Secure the derailleur with the hanger bolt and thread the cable through it. Crimp the cable end cap securely.

Step910

Put the bike chain and wheel back in place

Carefully guide the chain back in its correct place and pop in the wheel.

Guide the bike chain over and around the cassette, and then thread it through the upper (guide) pulley. Next, guide the chain through the power pulley’s Guide the bike chain back over the cassette and through the pulleys, ensuring correct alignment. Reinstall the rear wheel and tighten the quick-release handle.

Step1010

Adjust the derailleur

Adjust the chain while changing the gears for a smooth ride.

Fine-tune the derailleur's adjustment by turning the high and low-limit screws to ensure smooth shifting. Once adjusted, wipe the derailleur clean and you're ready to hit the road!

Follow these steps carefully to restore your bike's derailleur to optimal condition, ensuring a smooth and enjoyable ride. Remember to prioritize safety by wearing eye and respiratory protection throughout the process.


Warning

To reduce the risk of injury user must read instruction manuals for all tools used in this project. Wear eye and respiratory protection. Use clamps to support work piece whenever practical.